China’s die-casting manufacturing industry is competitive in the global market and is constantly striving to improve its technical level and product quality. Low labor cost and play comprehensive advantages and actively promote technological innovation, business model innovation, to achieve the double improvement of quality improvement and cost advantage. From labor-intensive to low-end processing to mid-to-high-end output.
The development of die casting industry in China
Die casting production in China started in the late 1940s. Since the beginning of the 21st century, with the rapid development of the national economy, China’s automobile industry has entered a period of rapid growth, and supporting the automobile industry has become the main task of the die-casting industry. Over the years, the output of automobile die-castings has accounted for more than 65% of the total output of die-castings . At the same time, the space of the die-casting market continues to expand, especially the rise of communications and electronic computers has driven the corresponding demand to continue to expand, and the export volume of die-casting parts for various products has also increased significantly, which has greatly stimulated the rapid expansion of China’s die-casting industry. Die-casting industrial clusters are formed in different regions.
According to statistics from the China Foundry Association, as of the end of 2020, there are about 6,000 die-casting companies in China, and the main distribution areas are:
- ①Pearl River Delta, the output accounts for about 30%, and the industrial clusters are Gaoyao and Dongguan, Guangdong;
- ②Yangtze River Delta, the output accounts for about 40%, and the industrial clusters are Nantong, Jiangsu, Suzhou, and Beilun, Zhejiang;
- ③ Fujian Triangle, Xiamen, Fujian, Nan’an, Quanzhou. Production accounts for about 15%;
- ④Tianjin, Jilin, Hubei, Liaoning, Shandong, Inner Mongolia and other regions account for about 15% of the output.
After more than 70 years of development, China’s die-casting industry has made great progress in many aspects such as enterprise quality, management level, process technology, and product quality, and has become one of the world’s largest producers and consumers of die-casting parts. At present and in the future, China’s automobile, communication and other industries will continue to maintain rapid development, especially the rapid development of 5G communication technology and new energy vehicles, coupled with the rapid growth in the consumption of die-casting parts in other industrial fields, bringing China’s die-casting industry Broad market space.
Advantages of Chinese Die Casting Manufacturers:
- Cost advantage: China’s relatively low labor costs allow Chinese die casting manufacturers to keep costs low during the manufacturing process. This enables them to offer products at competitive prices.
- Huge manufacturing base: China has a huge and diverse manufacturing infrastructure and supply chain system, which provides die casting manufacturers with a wide range of resources and options to meet the needs of different industries and customers.
- Improvement in technology level: China continues to improve in the field of manufacturing technology and engineering, and many Chinese die casting manufacturers are investing in research and development and technological innovation to improve product quality and production efficiency.
- Scale effect: Chinese die casting manufacturers generally have a large production scale, which allows them to better respond to large-scale orders, thereby providing faster delivery and better volume pricing.
- Flexibility and customization capabilities: Chinese die casting manufacturers usually have a certain degree of flexibility and can provide customized solutions and product designs according to customer needs.
- Abundant raw material resources: China has abundant metal and alloy raw material resources, which are crucial for the die casting manufacturing industry.
- Supply Chain Integrity: China’s supply chain network is very complete, from raw material procurement to production to distribution, which helps to ensure a stable supply of materials and components.
- Experienced Workforce: China has a large number of experienced engineers, technicians and skilled workers who have accumulated extensive experience in the field of manufacturing and engineering.
How to find cooperation with die casting manufacturers?
When looking for efficient precision die casting processing, it is very important to choose a reliable Precision die casting parts manufacturers. Reliable manufacturers can not only provide high-quality products and professional technical support, but also ensure on-time delivery, reasonable prices, and establish long-term cooperative relationships.
- Clarify requirements and standards
Before you start looking for a manufacturer, you need to define your needs and criteria. Consider the following aspects:
Product requirements: Determine the material, size, precision and other requirements of your product, as well as the required production quantity and delivery time.
Technical Support: Determine if technical support and advice from the manufacturer is required, including expertise in design optimization, material selection, and more.
Quality control: Understand the manufacturer’s quality control system, including whether it has relevant certification and quality management system.
- Search for potential manufacturers
There are several ways to find potential precision die casting manufacturers:
Refer to Word of Mouth and Testimonials: Consult with industry partners, suppliers or professional organizations for their testimonials and experiences.
Online Searches and Platforms: Use search engines, industry platforms or professional websites to find information and service provider lists on precision die casting.
Exhibitions and industry events: Attend relevant exhibitions and industry events to communicate with manufacturers face to face and learn about their capabilities and experience.
- Assess and screen manufacturers
After the initial screening of potential manufacturers, evaluation and comparison:
Company background and qualifications: Learn about the service provider’s company size, history, qualification certification and other information to evaluate its stability and reliability.
Production capacity and equipment: Understand the production capacity, equipment level and technical strength of the manufacturer to ensure that it can meet your needs.
Quality control and certification: Know the manufacturer’s quality control system and whether it has relevant certifications, such as ISO9001, IATF16949, etc.
Factory visits and on-site inspections: If conditions permit, visit the manufacturer’s factory in person to understand its production environment and quality management.
- Communication and cooperation
After determining a suitable service provider, further communication and cooperation:
Quotations and Contracts: Communicate product quotations and delivery times with manufacturers and ensure contract terms are clear and reasonable.
Collaboration and communication: Establish a good communication and collaboration mechanism with manufacturers to ensure that both parties can communicate and solve problems in time.
Trial production and sample confirmation: Before the official production, conduct trial production and sample confirmation to ensure that the product meets your requirements.
Choosing a reliable precision die casting manufacturer is the key to ensure product quality and on-time delivery.
By clarifying requirements and standards, finding potential manufacturers, evaluating and screening, and conducting effective communication and cooperation, you can find a suitable manufacturer and establish a long-term and stable cooperative relationship to achieve business development and success together.
The advantages of Mindwell as a die casting manufacturer
To ensure the precision of aluminum alloy die-casting, Mindwell has formed a wealth of experience. Aiming at ensuring the precision of aluminum alloy die-casting parts, it has continuously innovated and improved from various aspects, and finally explored a mature precision control solution, mainly as follows:
- Control of raw materials In order to ensure the precision of die castings and improve the pass rate of products, Mindwell strictly controls the quality of raw materials when selecting raw materials, so as to prevent the quality problems at the source from causing defects in castings and affecting the accuracy of final products. Determined by sampling inspection of each incoming material, strict control of aluminum, zinc, magnesium, copper, iron and other chemical components.
- Intelligent production and processing In the process of production and processing, the uncertainty and instability of operators are often important factors affecting the accuracy of the final product. Mindwell Die Casting has introduced advanced equipment, and is equipped with automated, intelligent, and data-based control equipment throughout the line to reduce manual participation and intervention, greatly improving the stability and controllability of production, and the guarantee of product accuracy is self-evident. .
- Strict mold quality control The precision of aluminum alloy die castings has a direct relationship with the mold structure and mold quality. For example, the design of the gate in the mold and the design of the overflow tank must be scientific and reasonable, and the design of the exhaust box should make the exhaust smooth. Thereby reducing the defects of die castings, such as looseness, shrinkage cavity, etc.; only the design of the mold structure is scientific and reasonable, and will not affect the accuracy and production efficiency of aluminum die castings.
- Cooperating with diversified post-processing procedures and pre-production guarantee is the key to determining product accuracy, but the production of products is diverse, it is inevitable that there will be fish that slip through the net, and the existence of post-processing procedures is to ensure product accuracy in the end. . For example, Mindwell die-casting is equipped with a CNC finishing center, and aluminum alloy die-casting parts for special needs can be processed in depth, which completely guarantees the precision of Mindwell die-casting products.
- Precise, precise, and exquisite are the future of aluminum alloy die-casting. Based on years of rich experience, Mindwell believes that the direction of aluminum alloy die-casting is to achieve higher precision of products and to achieve good control of specifications and sizes; to achieve more accurate products High precision achieves more complex and powerful functions in the internal structure and external shape; it is to achieve higher strength of aluminum alloy die-casting products while improving the delicacy of the products.
Of course, precise, precise and delicate aluminum alloy die-casting does not mean that the cost will increase much. Since the control of product production process depends on the improvement of equipment, the improvement of the ability of intelligent equipment, and the working skills of professionals, improving the processing accuracy of products is a very systematic task. The power of the system will bring about the continuous reduction of processing costs.
If you are looking for Chinese manufacturers that can produce precision aluminum alloy die-casting parts, you may wish to visit Mindwell. The aluminum alloy die-casting industry has a history of decades, and many advantages can help you produce high-standard, high-quality, low-cost high-quality aluminum Alloy Die Casting Parts.
