We can provide you with OEM one-stop aluminum die casting parts solutions according to your drawing requirements. We are a Chinese manufacturer, the earliest before we only OEM for German companies, now with the expansion of our company, we have advanced equipment and excellent experience in production management of die casting companies, as well as professional die casting technology team, we are able to provide high-quality, high-performance aluminum die casting parts for the world.
OEM Aluminum Die Casting Service Process
Choose Mindwell for OEM aluminum die casting parts manufacturing, we are a professional aluminum die casting parts manufacturer, able to provide you with one-stop aluminum die casting service, provide you with favorable price and high quality aluminum die casting parts, looking forward to long-term cooperation with you. Specific OEM services are as follows:
- Product design: You can send us 3D drawings or send us samples. If you only have ideas, you are welcome to communicate with us, we have designers who will discuss with you in depth.
- Tooling design and manufacturing: Tooling design and manufacturing is an important step in the production of OEM aluminum die casting parts, which can ensure the consistency and repeatability of aluminum die casting parts. High-volume OEM production and cost reduction.
- Parts Production: Preparation of aluminum raw materials, melting, technicians operate die casting equipment pouring, injection, mold opening, core extraction, top pieces and a series of professional die casting operations.
- Quality control: Starting from raw materials, we control the quality of raw materials and auxiliary materials. Each process is strictly controlled and inspected according to the process code and technical conditions. Production can be audio, eddy current, X-ray and γ-ray methods to check and judge the quality of castings.
- Surface treatment: different surface treatment can be selected according to the use of aluminum die casting products, such as: sandblasting, electroplating, spraying and so on.
Aluminum die casting technical parameters control
- Die casting temperature: generally between 640℃-700℃, too high or too low will affect the quality of aluminum parts.
- Die casting pressure: generally between 80-200MPa, too high or too low will affect the density and form of aluminum parts.
- Die-casting speed: generally between 6-12m/s, too fast or too slow will affect the surface quality and structural properties of aluminum parts.
- Die-casting time: generally between 1-2min, too short or too long will affect the density and structural properties of aluminum parts.
Advantages of OEM aluminum die casting parts
- Aluminum die casting parts can manufacture metal parts with complex shapes, clear contours, thin walls and deep cavities. Because the molten metal in high pressure and high speed to maintain high mobility, so can get other process is difficult to process the metal parts.
- Aluminum die casting parts have high dimensional accuracy, up to IT11-13, some up to IT9, surface roughness Ra0.8-3.2um, good compatibility.
- High material utilization rate. Due to the high precision of aluminum die casting parts, only a small amount of machining can be assembled assembly, part of the aluminum die casting parts can be directly assembled.
- High production efficiency. High-speed charging shorten charging time, fast curing metal industry, speed up the cycle speed of aluminum die casting. In a variety of casting process, aluminum die casting method has the highest productivity, suitable for mass production.
- Because it can produce complex, high surface accuracy aluminum die casting parts, aluminum die casting parts OEM cost is low, mold design can also be used repeatedly after.
Why choose us?
Mindwell is a production company specializing in the production of high precision aluminum alloy die castings integrating mold design, mold manufacturing, die casting and machining. Our company has the following advantages:
High die-casting capacity
Our company purchased advanced die casting machine, the machine has high output rate. Horizontal cold air die casting machine average can die casting 500-700 times, small hot chamber die casting machine every 12 hours, can die casting 3000-7000 times. Die casting type has a long service life and is die casting type.
Price advantage
Because the литьё под давлением scale is accurate, the surface is smooth and clean. Generally no longer be machined directly, perhaps less processing, improve the utilization of metal, reduce a large number of processing equipment and man-hours, the combination of литьё под давлением can be used for other metal or non-metallic materials, save assembly time and save metal. Together with our experienced grasp of the die-casting process, we can reduce a lot of waste, so as to achieve the purpose of cost reduction.
Wide application of products
Our OEM aluminum die castings are widely used in a variety of motorcycle parts, communication cavities telecommunication equipment, radiators, electromechanical, household appliances, lamps, pumps and valves and other industries.
Environmental protection concept
In литьё алюминия под давлением design, we preferred environmentally compatible materials and parts, avoiding the selection of toxic, harmful and radiation characteristics of the material. In Mindwell, we are equipped with aluminum die-casting exhaust gas treatment equipment and workshop ventilation equipment to purify the air and protect the environment.
