{"id":2891,"date":"2023-08-15T03:54:56","date_gmt":"2023-08-15T01:54:56","guid":{"rendered":"https:\/\/mnwell.com\/?p=2891"},"modified":"2023-08-15T03:56:08","modified_gmt":"2023-08-15T01:56:08","slug":"what-is-precision-pressure-die-casting","status":"publish","type":"post","link":"https:\/\/mnwell.com\/ru\/what-is-precision-pressure-die-casting\/","title":{"rendered":"What is Precision Pressure Die Casting"},"content":{"rendered":"
As an important technology in the modern manufacturing industry, die-casting technology has an irreplaceable position in the manufacture of precision parts. Die casting is a manufacturing technique used to create metal parts. This technology is used to inject molten metal into a metal mold, and then rapidly cool and form it under high pressure (usually hundreds to thousands of tons of pressure), which can achieve high-precision and high-efficiency parts manufacturing, and provides various industries with Excellent solutions.<\/p>\n\n\n\n Die casting refers to the method of filling the cavity with liquid or semi-solid metal at high speed (0.5\u201350 m\/s) under the action of high pressure (40\u201380 MPa), and solidifying under high pressure to obtain castings. The die-casting method originated in 1838. G. Bruce first used the die-casting method to cast lead characters on the original die-casting machine invented by Bruce Company in the United States. With the continuous development of die-casting technology, the current die-casting technology also includes: vacuum die-casting, oxygenation, and Die casting, precision die casting, semi-solid die casting, and so on<\/p>\n\n\n\n High speed, high pressure, and metal mold are the main characteristics of die casting production, which greatly improves the filling capacity of liquid metal, and can cast thin-walled castings with complex shapes, and can directly cast small medium lines, holes, teeth, grooves and text, etc., the dimensional accuracy and surface quality of castings are relatively high, and the machining accuracy generally reaches 1T11~IT13. The utilization rate is high, and its application in the die-casting production of zinc, aluminum and magnesium alloys has a growing trend.<\/p>\n\n\n\n Because liquid metal crystallizes under high pressure, the castings have a denser texture and a tighter surface, so the strength and surface hardness of the castings are higher, and the tensile strength is 25% to 30% higher than that of sand castings. The molding speed is fast, and the gas in the cavity is difficult to discharge, and small holes full of commercial pressure gas are often formed under the surface of the casting. Therefore, in general, die castings cannot be heat treated or machined to avoid the appearance of the casting surface. Vent.<\/p>\n\n\n\n Die casting can be technically divided into special die casting and ordinary die casting. Special die-casting includes vacuum die-casting, oxygen-charged die-casting, squeeze die-casting, semi-solid die-casting, etc. Divided from the use platform, it includes two types of hot chamber die casting and cold chamber die casting.<\/p>\n\n\n\n The die-casting parts have high dimensional accuracy and high surface quality. Can die cast complex, thin-walled parts. Die castings can have complex part shapes; suitable for magnesium and aluminum alloys, the mechanical properties of die castings are higher and the wall thickness of parts can be smaller; the minimum wall thickness of aluminum alloy die castings is 0.5mm, and the minimum wall thickness of zinc alloy die castings. The thickness can reach 0.3mm; the production efficiency is high, and the production process can be easily mechanized and automated.<\/p>\n\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n Die casting makes it possible to cast very small, precision parts because the mold is usually made up of two halves that allow material to be injected where needed to create complex shapes. Die casting can also use a variety of metal and alloy materials and key die casting process controls.<\/p>\n\n\n\n In the die casting process, mold design is a crucial part. Excellent mold design can ensure the product’s dimensional accuracy, surface quality, and structural stability. Designers need to consider many factors, such as material flow, cooling effects, mold structure, etc., to ensure that the mold can accurately replicate the prototype and achieve the best performance during the part forming process.<\/p>\n\n\n\n The precision molding of the die casting process is inseparable from strict process control. Parameters such as temperature, pressure, and flow rate of the molten metal need to be adjusted on the basis of precise control to ensure the accuracy and consistency of the part’s forming. Process control affects not only the size and shape of the product but also the properties and internal structure of the material, which has a profound impact on the quality of the final product.<\/p>\n\n\n\n In the die casting process, the choice of material is critical to the performance and purpose of the part. Different materials have different strength, corrosion resistance, and thermal conductivity properties, that are suitable for applications in different fields. Common materials such as aluminum alloy and zinc alloy have attracted widespread attention due to their lightness and strength, and can meet the manufacturing needs of various products.<\/p>\n\n\n\n Due to the precise size, smooth surface, good interchangeability, and low cost of the manufactured parts, die casting is widely used and has become one of the most important processes in modern industrial production. The die-casting process is not only widely used in traditional fields such as automobiles, electronics, and aviation but also plays an increasingly important role in emerging industries. Whether it is the manufacture of precision parts or the improvement of product performance, the die-casting process has brought manufacturing miracles to all walks of life with its high efficiency and high precision characteristics, and has promoted the continuous development and progress of modern industry.<\/p>","protected":false},"excerpt":{"rendered":" As an important technology in the modern manufacturing industry, die-casting technology has an irreplaceable position in the manufacture of precision parts. Die casting is a manufacturing technique used to create metal parts. This technology is used to inject molten metal into a metal mold, and then rapidly cool and form it under high pressure (usually …<\/p>\n<\/figure>\n\n\n\n
Pressure Die Casting<\/h3>\n\n\n\n
Characteristics of pressure casting<\/h4>\n\n\n\n
Classification of pressure casting<\/h4>\n\n\n\n
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Why die casting can produce the smallest parts<\/h3>\n
Precision Pressure Die Casting Parts<\/a><\/h3>\n\n\n\n
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Application of Die Casting Technology in Modern Industry<\/h4>\n\n\n\n