custom aluminum die casting parts

Our company provides customized aluminum die-casting services. We can design and manufacture aluminum die-casting parts that customers want according to the drawings or samples provided by customers. Our company has die-casting machines of different tonnages and a professional team of die-casting engineers, which can meet your custom design needs and Mass production requirements.

Materials for Custom Aluminum Die Casting

The choice of material for custom aluminum die casting depends on the desired performance, application and budget. Aluminum alloys are one of the most commonly used materials for aluminum die casting because of their light weight, excellent mechanical properties and good corrosion resistance. Common aluminum alloys are as follows:

• Aluminum-silicon alloys mainly include YL102 (ADC1, A413.0, etc.), YL104 (ADC3, A360), etc.;
• Aluminum-silicon-copper alloys mainly include YL112 (A380, ADC10, etc.), YL113 (3830), YL117 (B390, ADC14) ADC12, etc.;
• Aluminum-magnesium alloys mainly include 302 (5180, ADC5,) ADC6, etc.

In addition to the above-mentioned common aluminum alloy materials, we can also choose other alloys or conduct research and development of custom alloys according to specific requirements. When selecting materials, the most important thing to consider is the application environment, required mechanical properties, cost considerations, and processability to ensure that the final aluminum die-cast product meets your needs.

 

 

Aluminum die casting customization process:

Our company’s customization process may vary depending on the requirements and complexity of the specific project. The approximate basic process is as follows:

1. Customers provide aluminum die casting drawings or samples.
2. The two parties communicated about the customization details and prices of aluminum die-casting parts.
3. Both parties sign a contract.
4. The customer pays a deposit.
5. The factory cuts materials to make molds.
6. The factory produces aluminum die castings.
7. After the factory completes the aluminum die-casting sample, the sample is confirmed.
8. The factory arranges for shipment of aluminum die castings.
9. Customer pays the final payment

At Mindwell, the custom aluminum die-casting process is commonly used to produce a variety of products, including automotive parts, electronic housings, industrial machinery, aerospace parts, and more. We are an experienced aluminum die casting manufacturer who can ensure successful customized aluminum die castings through professional technology and advanced die casting equipment.

 

die casting process flow：

1. Design mold
2. making mold
3. Equip the mold and adjust parameters
4. Aluminum alloy material preparation
5. Liquid aluminum injection
6. Mold cooling
7. Aluminum alloy parts demoulding
8. surface treatment
9. test

 

 

 

Aluminum alloy die castings have the following advantages:

1. High precision of die-casting parts: During the aluminum alloy die-casting process, the mold may swing and move. Under high temperature and high pressure, the aluminum liquid can fully fill the mold, minimizing the shrinkage and porosity of the die casting to obtain high-precision aluminum alloy parts.
2. High production efficiency: Using multi-cavity molds, one die-casting machine can cast multiple aluminum alloy parts at the same time.
3. Good surface quality: Due to the hardness and easy processability of aluminum alloy, die-cast items can have high-quality surfaces except for polishing, spraying, oxidation and other conditions.
4. High material utilization rate: During the aluminum alloy die-casting process, aluminum material is injected into the liquid, which is a measure to reduce waste and save costs.
5. Light weight of the product: The density of aluminum alloy die castings is lower than that of other casting materials, which makes up for the shortcomings of its overall light weight, low strength and hardness.

 

Customized aluminum die casting application areas

Customized aluminum die-casting parts have good thermal conductivity, electrical conductivity, and cutting performance, small linear shrinkage, good filling performance, low density, high strength, and the ratio of tensile strength to density is 9 to 15. It can be used at high or low temperatures. When working, it also maintains good mechanical properties and has good corrosion resistance and oxidation resistance. Therefore, customized aluminum die castings are widely used in various industrial fields:

1. Automobile industry:

• Engine parts: such as cylinder head, crankcase, oil pan, etc.
• Chassis and suspension components: such as control arms, brake calipers, suspension brackets, etc.
• Transmission system: such as gearbox housing, transmission housing, etc.
• Appearance parts: such as body structure, doors, roof, etc.

2. Electronics and electrical appliances:

• Electronic casings and radiators: such as computer server casings, TV casings, LED lamps, etc.
• Electrical connectors and components: such as plugs, sockets, cable clamps, etc.
• Communication equipment: e.g. antenna brackets, communication equipment housings.

3. Aerospace:

• Aircraft structural parts: such as wings, flight control surfaces, fuselage structures, etc.
• Aviation engine components: such as turbojet engine casings, turbine blades, etc.
• Spacecraft parts: such as satellite shells, missile parts, etc.

4. Industrial machinery:

• Pump and valve parts: such as pump casing, valve body, valve cover, etc.
• Compressor components: such as air compressor casing, cylinder casing, etc.
• Machine tool components: such as machine tool base, slider, bed, etc.

5. Medical equipment:

• Medical equipment housings and bases: such as medical imaging equipment, surgical equipment, etc.
• Medical instrument parts: e.g. syringe parts, patient monitoring equipment parts.

6. Energy industry:

• Wind and solar equipment parts.
• Power plant equipment parts, such as turbine casings, generator casings, etc.

7. Consumer goods:

• Home decorations and home appliance parts, such as lamps, coffee machine casings, furniture accessories, etc.

These are just examples of our factory’s production in the die casting industry, custom aluminum die castings have a wide range of applications in different industries. With custom aluminum die castings, you can achieve complex-shaped, lightweight, high-strength parts to meet specific design and performance needs. No matter what your application field is, you can contact us directly. We have manufacturing experience in many industries, and we have professional engineers to connect with you. We can give you the most professional services and suggestions to ensure that you can produce Wanted aluminum die-casting products.